A tungsten grinder is a tool used for grinding tungsten electrodes, which are used in the welding process. Tungsten electrodes are made of tungsten, a hard and dense metal that is resistant to heat and wear.
Tungsten grinders are tools that are specifically designed to sharpen tungsten electrodes, which are used in TIG welding (Tungsten Inert Gas welding). Tungsten electrodes need to be sharp and precise in order to produce a high-quality weld, so a tungsten grinder is an important tool for any welder to have in their workshop.
There are several types of tungsten grinders available, including hand-held grinders, bench-mounted grinders, and portable grinders. Hand-held grinders are small, portable tools that are designed to be used by hand, while bench-mounted grinders are larger tools that are designed to be mounted on a workbench. Portable grinders are similar to hand-held grinders, but they are battery-powered and can be used in any location without being tethered to a power outlet.
Tungsten grinders typically have adjustable angles and a dust-free grinding process to help keep the workspace clean. They can be used to sharpen tungsten electrodes in a range of sizes, and they are durable and long-lasting, with high-quality builds and long-lasting motors or batteries.
Overall, tungsten grinders are essential tools for any welder, and are used to ensure that tungsten electrodes are sharp and precise in order to produce high-quality welds.
The Best Tungsten grinder for sale
There are many different tungsten grinders on the market, and the best one for you will depend on your specific needs and preferences. Some factors to consider when choosing a tungsten grinder include:
- Type: There are several types of tungsten grinders available, including hand-held grinders, bench-mounted grinders, and portable grinders. Consider which type of grinder will best meet your needs.
- Size: Tungsten grinders come in a range of sizes, from small, portable tools to larger, more powerful models. Consider the size of the grinder that will best suit your needs.
- Power source: Some tungsten grinders are powered by electricity, while others are powered by batteries. Consider which power source will best meet your needs.
- Adjustability: Look for a tungsten grinder with adjustable angles to ensure that you can sharpen tungsten electrodes at the precise angle you need.
- Ease of use: Consider the ease of use of the tungsten grinder, including its controls and any safety features it may have.
- Price: Tungsten grinders range in price from relatively affordable to quite expensive. Consider your budget when choosing a grinder.
Overall, it’s important to consider your specific needs and preferences when choosing a tungsten grinder, and to read reviews and do research to find the best option for you.
You can check here the highest rated tungsten grinder products top quality recommendations about this rotary tool :
Best budget
The grinder for less than 200$ you can have the most for the money with Eastwood Eastwood TG1800 TIG Welder
Best Tig
The best tig are both the Ceriated and lanthanated tungstens
Who makes the best tungsten grinder
The most quality brands are eastwood and arc-zone.
Eastwood tungsten grinder
Milwaukke
Piranha
Check our piranha review
Sharpie
Techsouth
Check Techsouth review
Tungsten Electrode Grinder
Radnor
Check Our review of Radnor
CK
See our CK analysis
Other Popular Models
- Esab G-Tech
- HTP
- JEtline
- Miller
- Neutra
- Orbitalum
- Sharpie
- Sharpshooter
- Turbo Sharp
- Weldcraft.
- Homemade
Accesories and replacements
- enclosed grinding wheel: Grinding Wheel
- Electrode grinder sharpener
- Sharpener holder
- grinder spares
- bench grinder: bench grinder
- grinding wand
- knife sharpeners
- TIG
- carbide sharpener
- portable
- abrasive cutting
- Sharpening electrodes
how to sharpen tungsten with angle grinder
To sharpen a tungsten electrode with an angle grinder, follow these steps:
- Put on protective gear, including safety glasses, gloves, and a mask to protect yourself from sparks and debris.
- Secure the tungsten electrode in a tungsten grinder or a vise.
- Adjust the angle of the grinder so that it matches the angle on the tungsten electrode.
- Turn on the grinder and carefully bring the wheel into contact with the tungsten electrode.
- Move the grinder along the length of the electrode in a smooth and even motion, applying light pressure.
- Stop grinding when the desired shape and angle are achieved.
- Turn off the grinder and carefully remove the tungsten electrode.
- Inspect the electrode to make sure it is free of burrs and has a smooth, even surface.
It is important to follow these steps carefully to avoid damaging the tungsten electrode or causing injury to yourself.
It is also important to use a tungsten grinder that is specifically designed for this task, as regular angle grinders may not provide the precision and control needed to properly sharpen tungsten electrodes.
Best Tungsten Sharpener
You can check here the highest rated products :
What is a tungsten grinder used for
A grinder is a tool that has a powerful motor and uses abrasive wheels to reduce the surface of metal. It can be used for grinding, cutting, and polishing.
A grinder is mainly used for grinding, cutting, or polishing metals. They are also widely used in the automotive industry because they are more durable than other types of grinders.
Methods and tools for the grinding job
Unorthodox ways of tapering your electrode
If you have no other tools, you can actually use a cutting torch to sharpen your electrode. To do it, you need to get the electrode red hot using the torch. After that, you can squeeze the lever and move the flame up and down the tip of it. The flame should taper the end of the tungsten.
This method is only used in construction jobs where the welders already have a torch ready. However, it is not advised to use this method for home applications. Because it uses up a lot of fuel for such a simple task. The finished product also has a charred color to it.
Crude grinding solutions
There are multiple types of wolfram grinders. For example, you can just use normal grinding tools like a rotating rock grinder. As the rock rotates, you just let the tip of your tungsten rod touch it. You should control the position of the rod to the abrasive to get the ideal grind angle.
You can also use a regular belt sander if you already have one at home. Just like with the rock grinders, you will be able to control the desired taper by controlling the angle of the rod to the belt sander.
When using these crude ways of grinding, you will need to attach the wolfram rod to a drill. So that you will get a uniform grinding at all sides of the electrode.
You can use any type of grinding tool to sharpen your tungsten. However, you need to choose the grinding material properly. If you use the grinders for different types of materials, the residue in the abrasive from past jobs may become embedded on the tungsten.
If you are in the semiconductor or aerospace industry then, these methods of grinding wolfram should not be used.
Chemical sharpening solutions
You will also find chemical solutions to sharpening your tungsten electrode. Chemical wolfram sharpeners work with all types of wolfram electrodes. All you have to do is to heat the electrode up and dip it in the powdered chemical.
To heat the electrode up, you can use a propane torch or just grind it against a piece of metal. Once the electrode is red hot, you just need to dip the heated end to the powder. By dipping it in and out of the chemical, the end of the electrode will begin to taper. You can get a long taper by dipping a longer tip of the electrode. The length that you dip will taper.
When using this method, expect some fumes to come out as you dip the electrode into the chemical. It is best to work in an open space as you do this to minimize inhalation of the said fumes. You will also want to scrub the finished product with a rough sponge to remove the chemical residue.
This type of tungsten sharpener works and it is cheaper than buying electrode sharpening tools. However, the chemical used is consumable. That means that you will need to keep buying the stuff if you need more of it in the future. If you constantly need to sharpen tungsten, you will want something that will last.
Using diamond wheel heads
Diamond wheels are also effective for this type of task. You can create a makeshift wolfram grinder by attaching a diamond wheel head to the tip of a regular drill. And then use it to sharpen your tungsten.
It is possible to get various types of diamond grinding wheels for whatever tool you have at home. You will still need to attach the tungsten electrode to a drill to use this method.
Getting a new diamond wheel for your drill or cutting wheel will cost you less than $10. You can use these new wheels exclusively for grinding electrodes to minimize the amount of impurities embedded in the electrode.
Just like with the other makeshift methods discussed above, you will need a steady hand to make this work. You should also expect dust to be all over the place.
Tungsten sharpener
You need to be experienced in using wheel grinders to be able to use them to sharpen your electrodes. While the methods we suggest above are easy, most beginner welders will not be confident enough to do it.
For most beginners, it can be tricky to get the right angle you want when sharpening wolfram by hand. You need a steady hand to get the right angle. Any mistake will affect the consistency of their weld.
For professional welders, only the ones with years of experience actually grind their electrodes by hand. The rest of us need to use a tungsten electrode grinder to ensure welding quality.
If you are a beginner at this, it is best to use the best practices when grinding your tungsten electrodes. You should use the commercially available grinders from hardware shops or online stores. The prices of these tools vary depending on the brand and the features they offer.
Here are some of the types of wolfram grinders available in the market.
Hand-held Grinder
Most of casual users prefer to use hand-held grinders. This grinding tool is perfect for users who are just starting to weld. Some beginners may not have the steady hand to use the methods described above.
This tool allows them to get a consistently good angle. It minimizes wastage and it is safer to use because the grinding happens in an enclosed system.
To use handheld grinders, you only need to insert the electrode into the machine and turn the grinder on. You may want to practice using it so that you will know how to manipulate the angles properly. For some brands, you just need to hold the tungsten steadily. Others may require you to turn it as you sharpen them.
This type of sharpener usually has a diamond grinding wheel. Check if the tool has a dust collector. If it does not, you may want to check where the dust comes out. If you work away from your home, you could also bring this type of tool with you. They are also cheaper than benchtop grinders.
Before you buy any brand of this type of tool, you should first check the replacement diamond wheels on the market. You need to make sure that there are available replacements in the market. Because there will come a time when you will need to buy them.
You should avoid buying phased out models for this type of tool. They may come cheap but the company may not be producing the replacement diamond wheels anymore. If this is the case, your handheld grinder will be worthless after a few years of using it.
Benchtop grinders
Certain industries require consistent angles for their electrodes. If you work in such an industry, you may need to invest in a benchtop wolfram sharpener machine. This type of grinders has a compartment that collects all the dust from the grinding. This is perfect for semiconductor welding where any amount of dust is unacceptable.
These types of grinders are also more precise than the handheld version. Most importantly, the wheels of benchtop grinders are more likely to last longer than the handheld version.
The only downside with the benchtop grinders is that it is more expensive than the handheld version. If you work outdoors, this may not be the tool for you because they are not portable. Just like the handheld version, you need to practice using it before you can consistently get the right angles for your electrodes.
You should only use the crude ways discussed earlier in the article if you have no other options. If you are just starting out, you may want start with cheaper brands of handheld wolfram sharpener welding tools. However, if you work in an industry where your work area needs to be dust free, you may need to use the benchtop varieties. The best grinders for you depends on your specific needs and your budget.
How the tungsten grinder works